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Test on DLC Coating - 3000 r.p.m. WITHOUT OIL

Practical Testing on Durkopp Adler 767 Machine

Diamond-like Carbon (DLC)
Our DLC (Diamond-like Carbon) Kardia is made with great precision and with superb properties of low friction, low noise, high wear resistance, and long lasting life, even without lubrication. With an ISO9001¡G2000 certified quality system, we have developed a series of processing to produce our Kardia hooks under highly specialized machines and fixtures imported from Japan and other countries.

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Definition of DLC:
Diamond-like Carbon (DLC) is graphite (SP2) and diamond (SP3) composed of a mixture of graphite with good self-lubrication, diamond has a very high hardness, so it is the One kinds of improvements can be self-lubricating properties of the workpiece surface, the superior Coating Search.

DLC Vacuum coating principle:
It is through solid - gas - solid process of change.

Characteristics of DLC:

Hardness being HV1500 or more, superb wear resistance, low friction coefficient, coating thickness being about 1 micron, conducting heat very rapidly, strong bonding on substrate material, superb corrosion resistance, Superb anti-sticking and anti-biting between metal to metal.

Application of DLC:
DLC is widely used for tooling/molding, cutting tools, automotive parts and other areas; it becomes more and more popular in sewing machine applications. DLC coated hooks with Oil-free and hi-speed running are well recognized by the majority of this industry. It leads the trend of new hooks development.

Properties of Diamond-Like Coating (DLC):
Amorphous and hydrogenated amorphous carbon films have high hardness, low friction, electrical insulation, chemical inertness, optical transparency, biological compatibility, ability to absorb photons selectively, smoothness, and resistance to wear. It is one of the best coating method for high speed machine. DLC coating has higher resistance to wear comparing with Chromium or Teflon coating. It allows Kardia rotary hook running without lubrication and have high durability.

Adhesion: HF1¡ãHF2 ¡@ Adhesion: 70NtMore
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Coating hardness: ¡ÜHv1500¡ã2500 ¡@ Coating hardness: 0.1¡ã0.2
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Anti-sticking 1 ¡@ Anti-sticking 2
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Base material: HSS versus Stainless steel; the surface of HSS is wore out, and with some stainless steel debris being stuck on.

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DLC coated HSS versus Stainless Steel; The surface of HSS is not wore, and without stainless steel debris being stuck on

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HSS versus Cu alloy; the surface of HSS is not worn, but with Cu alloys debris being stuck on.

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HSS versus Cu alloy of DLC Coating; the surface of HSS is not worn, and without any Cu alloys debris being stuck on.

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